Breakthrough performance with integrated system
A leading popcorn brand turned to TNA to help scale production and elevate product quality — without adding complexity. The solution? A single, fully integrated line combining distribution, seasoning, and packaging in one seamless system.
The customer had specific requirements: fast throughput for small bags and the flexibility to run both sweet and salted popcorn simultaneously. Ultra-low flour salt dosing with consistent coverage was a key requirement.
Thanks to TNA’s intelligent integrated system, the company can now pack 11g bags at 140 bags per minute while holding waste below 1 % — a performance leap that re-shaped their entire operation.
Unique Innovations
A suite of innovations was integrated to enhance both product quality and line productivity. An airbridge system was installed to automatically eject unpopped kernels and sugar clumps before seasoning – ensuring only safe, quality product reaches the flavouring stage.
With dual in-line seasoning, the system can handle sweet and salted profiles simultaneously, without the need for changeovers. An antistatic drum prevents ultra-fine flour salt from sticking, preserving precise seasoning accuracy, while a flow control auger enables ultra-low salt dosing with outstanding consistency, no auger swaps required. The open platform design also improves operator access and line visibility, making cleaning and daily operation faster, simpler, and more ergonomic.
Improve efficiencies, increase yield & reduce product wastage
tna robag® FX 3e
Boost productivity and operational efficiency with the fastest and most efficient VFFS packaging system on the market. Renowned for unparalleled engineering standards and world-first innovations the tna robag® 3e is capable of 250* bags per minute with over 95% efficiency. Available in a wide range of configurations to suit the needs of your production line.
tna roflo® HM 3
Our tna roflo® HM 3 is a conveyor system that uses horizontal motion distribution that outperforms other industrial conveyor systems. Its patented gateless design and gentle sweeping motion drive efficiencies while reducing product breakage and seasoning loss. Further, the tna roflo® HM 3 offers easy cleaning and minimal seasoning build-up thanks to its quick-release pans. For products that are heavily coated, the tna roflo® HM 3 is an optimal solution.
tna roflo® VM 3
Our tna roflo® VM 3 is a conveyor system that uses vibratory motion technology to quickly and evenly distribute products without compromising on handling. Its patented design offers in-line storage and a variety of pan options to suit even the most niche production needs.
tna intelli-flav® OMS 5
Uses a single, high-speed tumbler drum to apply a range of wet, dry and slurry seasonings to numerous hot and cold product types. Minimise seasoning waste and deliver consistent product flavour, texture and appearance to customers.
tna intelli-flav® OMS 5.1
Adds an additional layer of functionality to the tna intelli-flav OMS 5. This system is equipped with an optional high-capacity stainless-steel drum and integrated heated oil circulation system to enable a much wider product seasoning range.
tna intelli-flav® MLS 3
Our extensive selection of advanced seasoning solutions helps you optimise processing times, increase production output and boost your equipment ROI at the lowest cost of ownership. Carefully and accurately spreads dry and wet flavourings across a diverse range of products for a consistent texture and flavour profile. Gravimetric control technology enables complete command of seasoning processes for reduced wastage.
