Unique Solutions PouchPlus 1000
in-pak® and on-pak® inserter for 2D, 3D inserts and pouches
Unique Solutions PouchPlus 1000
Unique Solutions PouchPlus ® 1000 is your ultimate performance inserter for 2D, 3D inserts and pouches. Cantilevered, food-grade, rubber-faced feed belts keep product away from drive system and allow easy clean-up. The Unique Solutions PouchPlus ® 1000’s design allows simple conversion from left to right-handed operation. Brushless, servo-driven, PAC-controlled system delivers accurate and reliable inserting or placement by bursting individual pieces from a continuous, perforated bandolier.
Handle just about any type of overwrapped, flat/2D or 3D insert (scoops, condiments, seasoning, toys) and dry/liquid filled pouches (up to 50.8mm/2″ thickness)
Insert at speeds up to 750 pieces per minute to match your production line speeds, with an accuracy rate of 99.9%
Integrate into horizontal or vertical production lines using 360 degree mounting, swing arm options or freestanding, movable stands
Fit into areas with limited space thanks to a compact design, reducing production line interference (WxLxH) (399x386x287mm / 15.7×15.2×11.3in.)
standard features
- Handles 2D/3D inserts and pouches (up to 50.8mm/2″ thickness)
- Brushless servo motors
- Complete 360° insertion angle
- Product sensor
- Product signal cable
- Fault cable
- Recipe storage
- On-the-fly parameter changes
- Interchangeable in-feed guide roller and outfeed deflector
- No-tool changeover
- Compact design
- Freestanding, handheld HMI and control panel
- Handheld colour touchscreen HMI with icon menus
- Patented drive system with minimal required components
- Automatic length measurement
- Cantilevered feed belts
- Sealed, stainless-steel ball bearings
- Stainless-steel control cabinet and hard-anodised aluminium head
optional features
- Complete hardware, software and electrical packaging system integration
- Speed matching
- Signal tower/dual light stack
- Cable extensions
- Independent mounting kit, swing arm, or freestanding base required
| US PouchPlus® 1000* | |
|---|---|
| delivery speed m/min (in/min) @110VAC | up to 224 (8800) |
| length cabinet/head mm (in) | 445/387 (17.5/15.2) |
| width cabinet/head mm (in) | 287/399 (11.3/15.7) |
| height cabinet/head mm (in) | 190/286 (7.5/11.25) |
| weight inserter head kg (lbs) | 25 (55) |
| weight controls cabinet kg (lbs) | 14 (30) |
| LCD touch screen mm (in) | 91 (3.6) |
| umbilical cables for connection to remote controls cabinet mm (ft) | 3 (9.8) longer cables available |
| insert sizes width mm (in) | 13 (0.5) to 152 (6) |
| insert sizes length mm (in) | 44 (1.75) to 610 (24) |
| insert thickness mm (in) | 51 (2) |
| environmental rating | NEMA 4X |
| power requirements | 100-240 VAC 1Ø, 50/60 Hz, 10A max. |
| *CE compliant – low-voltage machinery
all above specifications are subject to change and may differ according to product, please confirm when placing your order. |
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- baked snacks
- cereals
- confectionery
- french fries
- nuts
- pasta
- pet foods
- powders
- snacks
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