in-pak® and on-pak® inserter for 2D, 3D inserts and pouches

Unique Solutions PouchPlus ® 1000 is your ultimate performance inserter for 2D, 3D inserts and pouches. Cantilevered, food-grade, rubber-faced feed belts keep product away from drive system and allow easy clean-up. The Unique Solutions PouchPlus ® 1000’s design allows simple conversion from left to right-handed operation. Brushless, servo-driven, PAC-controlled system delivers accurate and reliable inserting or placement by bursting individual pieces from a continuous, perforated bandolier.

Unique Solutions PouchPlus ® 1000 is your ultimate performance inserter for 2D, 3D inserts and pouches. Cantilevered, food-grade, rubber-faced feed belts keep product away from drive system and allow easy clean-up. The Unique Solutions PouchPlus ® 1000’s design allows simple conversion from left to right-handed operation. Brushless, servo-driven, PAC-controlled system delivers accurate and reliable inserting or placement by bursting individual pieces from a continuous, perforated bandolier.

standard features

  • Handles 2D/3D inserts and pouches (up to 50.8mm/2″ thickness)
  • Brushless servo motors
  • Complete 360° insertion angle
  • Product sensor
  • Product signal cable
  • Fault cable​
  • Recipe storage
  • On-the-fly parameter changes
  • Interchangeable in-feed guide roller and outfeed deflector
  • No-tool changeover
  • Compact design
  • Freestanding, handheld HMI and control panel
  • Handheld colour touchscreen HMI with icon menus
  • Patented drive system with minimal required components
  • Automatic length measurement
  • Cantilevered feed belts
  • Sealed, stainless-steel ball bearings
  • Stainless-steel control cabinet and hard-anodised aluminium head

optional features

  • Complete hardware, software and electrical packaging system integration
  • Speed matching
  • Signal tower/dual light stack
  • Cable extensions
  • Independent mounting kit, swing arm, or freestanding base required

specifications

US PouchPlus® 1000*
delivery speed m/min (in/min) @110VACup to 224 (8800)
length cabinet/head mm (in)445/387 (17.5/15.2)
width cabinet/head mm (in)287/399 (11.3/15.7)
height cabinet/head mm (in)190/286 (7.5/11.25)
weight inserter head kg (lbs)25 (55)
weight controls cabinet kg (lbs)14 (30)
LCD touch screen mm (in)91 (3.6)
umbilical cables for connection to remote controls cabinet mm (ft)3 (9.8) longer cables available
insert sizes width mm (in)13 (0.5) to 152 (6)
insert sizes length mm (in)44 (1.75) to 610 (24)
insert thickness mm (in)51 (2)
environmental ratingNEMA 4X
power requirements100-240 VAC 1Ø, 50/60 Hz, 10A max.

*CE compliant – low-voltage machinery

all above specifications are subject to change and may differ according to product, please confirm when placing your order.

downloads

  • Baked Snacks brochure
  • Cereals brochure
  • Confectionery brochure
  • French Fries brochure
  • Meat and Poultry brochure
  • Nuts and Legumes brochure
  • Snacks brochure